Industrial Vision Solutions

Detection algorithms · Vision PCBA · Line bring-up — capabilities pushed to mass production

For line AOI, industrial inspection, and industrial camera boards, Shunter delivers mass-production-ready on-device AI vision algorithms with vision PCBA in one package: data capture, model train–deploy, board design, SMT, and bring-up testing—shortening the gap between “the algorithm demos” and “the line goes live.”

Algorithms, ISP / sensors, and board engineering are co-tuned by one team—avoiding split delivery where “the model is accurate, the image is unstable, and production is inconsistent.” Consultations typically get a response within 12 hours.

Industrial camera guiding robot positioning and grasping
Algorithm chain

From data to board: full train–deploy chain

A mass-production industrial detection algorithm delivery path—six coordinated stages from assets to go-live.

  1. 01 Data capture

    Scene samples
    Annotation standards

  2. 02 Model training

    YOLO / MobileNet
    Detection and classification pipelines

  3. 03 Quantize & compress

    INT8 quantization
    Operator adaptation

  4. 04 On-board deploy

    NPU / SoC inference
    Latency and power tuning

  5. 05 Imaging bring-up

    Co-validate with
    ISP / sensors

  6. 06 Mass-prod regression

    Version control
    Continuous iteration

Line vision inspection scanning engine parts Conveyor bearing vision online inspection
Algorithm stack

Four algorithm layers working together

Detection / segmentation

YOLO-family pipelines for defects, objects, and general industrial detection.

Lightweight backbones

MobileNet and similar for edge industrial control and low-power camera products.

Quantization & deploy

INT8 quantization, operator adaptation, on-board inference, and performance / power tuning.

Scenario customization

Iterate on customer line data and conditions into continuously upgradeable model assets.

Board-level chain

From selection to mass production: vision PCBA delivery

Built on Shunter R&D and HOVISION camera vision PCBA capability—industrial vision boards ready for trial production and volume.

  1. 01 Sensor selection

    OV series
    Scene and bandwidth match

  2. 02 Schematic design

    Power / clock
    MIPI interface planning

  3. 03 PCB layout

    Up to 16-layer HDI
    C-PHY signal integrity

  4. 04 ISP bring-up

    AWB / AE / HDR
    Optional NPU integration

  5. 05 SMT / assembly

    Placement and assembly
    AOI / X-Ray

  6. 06 Functional test

    Imaging and interface validation
    Trial to volume

Line vision inspecting engine parts 3D vision guiding robot bin picking
Board-level stack

Four engineering layers working together

Selection layer

OmniVision OV sensor family—selected for industrial, industrial-control, and camera routes.

Design layer

Schematic and high-speed layout focused on MIPI / C-PHY, power integrity, and thermal design.

Imaging layer

ISP bring-up with optional on-device AI / NPU so imaging and detection algorithms stay aligned.

Manufacturing layer

SMT, AOI/X-Ray, and functional fixture testing for trial-to-volume consistency.

Implementation path

Six steps from requirements to line acceptance

Typical industrial vision projects advance by stage so demo capability can enter firmware and mass-production lines.

  1. 1

    Metrics and defect definition

    Lock defect types, accuracy, takt, latency, and power budget.

  2. 2

    Data and board selection

    Capture real line samples; confirm sensor / SoC / board form in parallel.

  3. 3

    Training and layout design

    Model training evaluation and high-speed link layout proceed in parallel.

  4. 4

    Quantization and first-board bring-up

    INT8 on-board adaptation; first-board ISP / model co-validation.

  5. 5

    Line bring-up and trial production

    Integrate with AOI / industrial I/O; freeze SMT trial production and test fixtures.

  6. 6

    Mass-production regression and iteration

    Model and board version control, sampling regression, and ongoing engineering support.

Case study

Algorithm delivery: detection model pack + board form factors

Train–deploy and PCBA engineering land as mass-production detection model packs and industrial / AI camera boards.

Industrial vision precision assembly and data bring-up
Industrial camera guiding robot positioning and grasping Conveyor bearing vision online inspection
On-device pretrained 4K / AI PCBA Optional NPU

Product capabilities

  • Defect and object detection pretrained packs for AOI / IPC / industrial control, fine-tunable on customer data
  • Mass-production boards on OmniVision OV series + ISP/SoC (Sigmastar / Rockchip)
  • Optional on-board NPU for line-side inference and real-time takt

How this solution lands

  • Pretrain + quantize: Ship on-device models that demo and trial-produce
  • Select + layout: Mass-production design under MIPI bandwidth and thermal constraints
  • Manufacturing test: SMT-to-functional-test closed loop to shorten customer import

Customer value

  • Algorithms and boards from one team—less imaging/hardware split
  • Same capability extends to warehouse vision and global-shutter industrial cameras
  • Aligned with the HOVISION overseas delivery window

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More form factors

Where the same industrial vision capability extends

Industrial AOI

Defect detection model packs with customer-sample retrain and on-board regression.

Industrial vision PCBA

Global shutter, multi-cam sync, GigE / USB3 / MIPI for AOI and robotics.

Industrial-control vision bring-up

Line capture and industrial I/O integrated for stable takt acceptance.

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